High-Capacity Industrial Blow Molding Machine for Single Layer Plastic Drums (20-125L)
- The screw is designed in line with the IKV principle, enabling high-efficiency melting to realize thorough material homogenization.
- A variable-frequency motor control system is integrated to reduce power consumption. Equipped with a 100-point Moog parison thickness controller, the machine guarantees uniform wall thickness while supporting wide-range adjustments to the final weight of the tank.
- Boasting full automation and user-friendly operation, the equipment can be operated by two female staff members. Notably, the entire production line requires only 3 to 4 personnel in total.
- Compared with rotomolding equipment, this machine delivers higher production capacity: it reduces raw material consumption by 25%-35% compared to rotomolded tanks and features superior impact resistance than rotomolded alternatives.
- An automatic robotic arm is also incorporated for finished product extraction, eliminating the need for manual operation.
The XHD1000L 3-layer fully automatic plastic blow molding machine is equipped with an IKV-engineered screw and servo hydraulic system, integrated with a MOOG wall thickness control unit. It is capable of manufacturing 1 to 3-layer plastic vessels with a volume range of 200-1200L, supporting HDPE/HMW-HDPE raw materials. Boasting full automation performance and excellent energy-saving capabilities, this machine has obtained CE and SGS certifications, rendering it highly suitable for large-batch production of oversized plastic containers.
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Parameter Category
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Parameter Name
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Unit
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XHD125-1
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XHD125-2
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XHD125-3
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Machine Performance
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Capacity Range
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L
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20-125
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20-125
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20-125
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Number of Layers
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-
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1
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1-2
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1-3
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Machine Dimension (L×W×H)
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m
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6×2.8×2.5
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6×3×2.5
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6×3×2.5
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Machine Weight
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TON
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10
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12
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14
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Total Power
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KW
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100
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146
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171
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Average Energy Consumption
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KW
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65
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90
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95
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Extrusion System
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Screw Size
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MM
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100
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90/90
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65/80/65
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Screw L/D Ratio
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-
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25:1
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25:1
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25:1
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Screw Output
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KG/H
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110
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180
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160
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Screw Motor Power
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KW
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37
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30/30
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18.5/30/18.5
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Heating Power
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KW
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16
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32
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40
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Die Head System
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Accumulator Capacity
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L
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7.5
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7.5
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10
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Max Shot Weight
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KG
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5.5
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5.5
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8
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Max Die Core Diameter
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MM
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220
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220
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220
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Heating Power
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KW
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22
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30
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40
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Clamping System
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Max Daylight Between Platens
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MM
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780-1780
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780-1780
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780-1780
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Mold Plate Size
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MM
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1152×930
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1152×930
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1152×930
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Clamping Force
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KN
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200
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200
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200
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Hydraulic System
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Main Pump Motor Power
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KW
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18.5
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18.5
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18.5
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Servo Pump Motor Power
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KW
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5.5
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5.5
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5.5
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1. Fully Automated Production Process: Through the integration of automatic material feeding, integral molding, real-time wall thickness correction and robotic product handling into a simplified production line, this equipment eliminates manual intervention from all key manufacturing procedures.
2. High-Precision Control System: Equipped with a MOOG axial wall thickness adjuster featuring 200 adjustment points, it ensures consistent wall thickness for each container. Coupled with a servo hydraulic transmission system, it realizes highly sensitive and accurate process regulation.
3. Versatile Adaptability: The equipment can produce products with a volume range of 200L to 1200L, allows flexible switching among 1-layer, 2-layer and 3-layer molding setups, and is compatible with customized requirements such as 220L double L-ring chemical barrels.
4. Intelligent Operation & Easy Maintenance: The system is equipped with a multi-language operation interface, adopts off-peak heating and gradient temperature control methods. In addition, it has built-in fault diagnosis functions and optimized maintenance structures, which effectively boost operational efficiency.
1. Optimal Efficiency & Energy Savings: Compared with rotomolding machines, this equipment lowers raw material wastage by 25%-35%. It is furnished with an integrated servo system, which also slashes energy consumption by over 40%, with an average operating power of merely 180KW.
2. Unrivaled Production Capacity: With a melting capacity of 400KG per hour, this machine surpasses traditional rotomolding equipment by a considerable gap in terms of production volume.
3. Premium Product Quality Guarantee: The finished products exhibit stronger impact resistance than rotomolded counterparts, along with highly uniform wall thickness across the entire surface.
Simplified Operation with Reduced Manpower: Only 2 operators are sufficient to operate the main production machine, and the whole production line requires a total of just 3 to 4 staff members.
5. All-Round After-Sales Service Package: Benefit from a 1-year warranty for the equipment, including on-site installation, professional technical training for your team, and dedicated mold debugging services.
1. High-Grade Component Configuration: Core key parts are procured from world-renowned manufacturers such as , MOOG, and Yuken, ensuring steady operational performance. For structural materials, high-quality alloy steel like 38CrMoAl is employed to deliver outstanding durability.
2. Structure-Optimized Design: The clamping mechanism adopts a three-section double-tie-rod structure, matched with an elevated frame layout that enables rapid and efficient mold replacement. Furthermore, the independent air supply station and hydraulic system are arranged separately, significantly simplifying routine maintenance and fault diagnosis processes.
3. Precision Temperature Control System: A hybrid temperature regulation scheme is adopted, integrating cast aluminum heating rings with both air and water cooling units. In addition, a staggered heating method is applied to the die head and screw components, effectively reducing overall energy consumption during operation.
4. Improved Safety & Operational Stability: The equipment is equipped with a full set of protective covers and safety barriers to safeguard operators. It can maintain stable and consistent operation within an ambient temperature range of 0-45℃, and is fully immune to external magnetic field interference.
5. Tailor-Made Production Solutions: We provide customized mold development services based on drawings and dimensional requirements provided by customers. The machine is also compatible with the production of various large-capacity plastic storage containers, catering to diverse application demands.
Application Scenarios
This production line is engineered exclusively for the production of large-capacity plastic containers, with a defined volume range of 200L up to 1200L. Its applicable product scope includes a wide variety of items such as chemical packaging drums (including 220L double L-ring types), liquid storage vessels, and industrial-grade packaging barrels. Featuring strong universal adaptability, it is highly suitable for application in the chemical, food, and environmental protection industries, and can effectively meet the integrated demands of liquid storage, transportation and other associated application scenarios. One of its core competitive strengths is its excellent compatibility with large-scale production systems, in which strict and standardized quality standards for plastic container production are fully implemented in every process.
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High Capacity Industrial Plastic Blow Molding Machine For Single Layer Plastic Drums Images
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